Another promising and highly competitive market for the use of PET barrier bottles is carbonated soft drinks (CSD), all of which are being researched and tested. Cortel was at the forefront of the latest offensive on the 12 oz cans, and sold its first 144-hole PET preform coinjection system to a first-class maker. Kotech's Ultra 144 co-injection system will produce 20 g of three-layer preforms at a capacity of 250 million pieces per year. The MXD6 nylon barrier provides 20 weeks of shelf life. So far, carbonated soft drink manufacturers have experimentally sold heavier (28g) single-layer 12-oz bottles with a shelf life of only 7-8 weeks. Ultra 144 utilizes Kotech's molds and Husky's 600-ton injection molding machine. Multilayer bottles are being tested for sale in selected geographical areas.
Coating technology like the Sidel Actis system is also being studied in North America for carbonated soft drinks. Sidel said two companies are using their systems to produce 12-ounce and half-liter bottles. SIG Corpoplast is preparing to install its Plasmax 12D barrier coating system at one of America's leading carbonated soft drink bottle manufacturers. SIG's Plasma Impact Coating Evaporation (PICVD) system applied a layer of silicon oxide less than 0.1 μm thick inside the PET bottle, allegedly increasing the shelf life of the 12-oz bottle almost three-fold over 25 weeks. It has 12 double-bottle coating stations with a processing speed of about 10,000 bottles/hour.
Multilayer technology now appears to have advantages over coating technology because it is considered more mature and yields higher. It proved itself in tomato sauce and beer PET bottles. Coating suppliers are struggling to catch up with the speed of multi-tier technology. Sidel plans to introduce a new Actis machine next year, which will increase production from 12,000 bottles/hour to 36,400-400 bottles/hour. This further facilitates the transition from cans to plastics.
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